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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Inspection Scope, Planning, and Data Evaluation28%- Remaining life and corrosion rate calculations
- Records review and baseline data collection
- TML/CML selection and measurement planning
- Inspection interval determination and extension rules
- Inspection methods and technique selection
- Code scope, jurisdiction, and regulatory requirements
Topic 2: Damage Mechanisms and Corrosion Assessment22%- Damage assessment and prioritization
- High-temperature damage and material degradation
- Corrosion under insulation (CUI) and environmental degradation
- Internal, external, and localized corrosion
- Cracking mechanisms (environmental, fatigue, creep)
Topic 3: Design, Materials, and Fabrication Rules22%- Flanges, bolting, gaskets, and special components
- Positive material identification (PMI) and traceability
- MAWP, thickness, and joint efficiency calculations
- Welding, qualification, and PWHT requirements
- Material selection, properties, and toughness requirements
- ASME Section VIII, V, IX application
Topic 4: Fitness-for-Service, RBI, and Pressure Testing12%- Acceptance criteria and post-test evaluation
- Risk-based inspection (RBI) principles and application
- Hydrostatic, pneumatic, and leak testing rules
- API 579/ASME FFS-1 screening and assessment
Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity16%- Repair vs alteration definitions and procedures
- Authorization and responsibility for work
- Rerating, reclassification, and nameplate updates
- Documentation and post-work verification
- Pressure relieving devices and overpressure protection

API Pressure Vessel Inspector Sample Questions:

1. Determine in what two ways may the probable corrosion rate for a new vessel be determined before the first internal inspection?

A) Corrosion tabs and UT readings
B) From data collected on vessels providing the same or similar service or from published data on vessels providing comparable service
C) Employing highly experienced inspectors or engineers
D) Assuming a standard corrosion rate


2. Describe the training considerations for ensuring inspectors are competent in both API-510 and emerging digital inspection technologies.


3. According to API-510, which is not a recognized method for determining the thickness of a pressure vessel?

A) Thermal imaging
B) Radiographic testing
C) Ultrasonic testing
D) Caliper measurement


4. Explain the process of integrating new materials technology in the construction of pressure vessels as per API-510.


5. Who is responsible when rerating calculations are required for a vessel?

A) The manufacturer or an owner-user engineer (or his designated representative)
B) The chief inspector and the unit engineer
C) A professional engineer only, is allowed to perform these calculations
D) The API authorized inspector


Solutions:

Question # 1
Answer: B
Question # 2
Answer: Only visible for members
Question # 3
Answer: A
Question # 4
Answer: Only visible for members
Question # 5
Answer: A

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